A fannin marufi na likitanci, kwalaben polypropylene (PP) sun zama babban nau'in marufi don maganin jiko na jiko na jiko (IV) saboda kyakkyawan kwanciyar hankali na sinadarai, juriya ga zafin jiki mai yawa, da amincin halittu. Tare da karuwar buƙatar likita a duniya da haɓaka ƙa'idodin masana'antar magunguna, layukan samar da maganin PP na kwalbar IV mai sarrafa kansa suna zama mizani a hankali a masana'antar. Wannan labarin zai gabatar da tsarin kayan aiki na asali, fa'idodin fasaha, da kuma damar kasuwa na layin samar da maganin PP na kwalbar IV.

Kayan aikin layin samarwa na asali: haɗin kai mai tsari da haɗin gwiwa mai inganci

Na zamaniLayin samar da maganin PP kwalban IVYa ƙunshi kayan aiki guda uku masu mahimmanci: injin allurar riga-kafi/na'urar ratayewa, injin busawa, da injin tsaftacewa, cikawa, da rufewa. Duk tsarin yana da alaƙa ba tare da wata matsala ba ta hanyar tsarin sarrafawa mai wayo.

1. Injin allurar riga-kafi/na'urar ratayewa: shimfida harsashin fasahar ƙera daidaici

A matsayin wurin fara aikin samarwa, injin da aka riga aka ƙera yana amfani da fasahar allura mai ƙarfi don narke da kuma sanya ƙwayoyin PP a cikin ruwan zafi mai zafi na 180-220 ℃, sannan a saka su a cikin kwalbar ta hanyar ƙirar da ta dace. Sabuwar ƙarni na kayan aiki yana da tsarin tuƙin injin servo, wanda zai iya rage zagayowar ƙira zuwa daƙiƙa 6-8 da kuma sarrafa kuskuren nauyin kwalbar da babu komai a cikin ± 0.1g. Tsarin salon rataye zai iya kammala gyaran zoben ɗaga bakin kwalbar tare da daidaitawa, yana haɗawa kai tsaye zuwa tsarin busawa na gaba, yana guje wa haɗarin gurɓataccen sarrafawa na biyu a cikin hanyoyin gargajiya.

2. Injin busar da kwalba ta atomatik: ingantaccen tanadin makamashi da kuma tabbatar da inganci

Injin busar da kwalba yana amfani da fasahar busar da kwalba mai matakai ɗaya (ISBM). A ƙarƙashin aikin miƙewa ta hanyar karkatar da kwalbar, ana dumama ta, a shimfiɗa ta, sannan a yi mata busar da ita cikin daƙiƙa 10-12. Kayan aikin suna da tsarin sarrafa zafin jiki na infrared don tabbatar da cewa kuskuren kauri na jikin kwalbar bai kai kashi 5% ba, kuma matsin lamba ya wuce 1.2MPa. Ta hanyar fasahar sarrafa matsi mai rufewa, yawan amfani da makamashi yana raguwa da kashi 30% idan aka kwatanta da kayan aikin gargajiya, yayin da ake samun ingantaccen fitarwa na kwalaben 2000-2500 a kowace awa.

3. Injin tsaftacewa, cikawa da rufewa uku cikin ɗaya: tushen samar da maganin septic

Wannan na'urar ta haɗa manyan kayayyaki guda uku masu aiki: tsaftacewar ultrasonic, cika adadi, da kuma rufewar narke mai zafi

Na'urar tsaftacewa: Ɗauki tsarin zagayawar ruwa mai matakai da yawa, tare da tacewa ta ƙarshe ta 0.22 μm, don tabbatar da cewa ruwan tsaftacewa ya cika ƙa'idar WFI ta pharmacopoeia.

Na'urar cikawa: sanye take da na'urar auna kwararar ruwa mai inganci da tsarin sanya ido, tare da daidaiton cikawa na ± 1ml da kuma saurin cikawa har zuwa kwalabe 120 a minti daya.

Na'urar rufewa: ta amfani da fasahar gano laser da fasahar rufe iska mai zafi, ƙimar cancantar rufewa ta wuce kashi 99.9%, kuma ƙarfin rufewa ya fi 15N/mm².

Fa'idodin fasahar layi gaba ɗaya: ci gaba a fannin hankali da dorewa

1. Tsarin tabbatar da cikakken tsari mara lahani

An tsara layin samarwa tare da kula da muhalli mai tsabta a ɗaki (matakin ISO 8), keɓewar murfin kwararar laminar, da kuma goge saman kayan aiki ta hanyar amfani da na'urar lantarki, tare da tsarin tsaftacewa da tsaftacewa ta yanar gizo na CIP/SIP, don biyan buƙatun tsabtar matakin A na GMP da rage haɗarin gurɓatar ƙwayoyin cuta da sama da kashi 90%.

2. Gudanar da samarwa mai hankali

An sanye shi da tsarin aiwatar da samar da MES, sa ido kan kayan aiki a ainihin lokaci OEE (ingancin kayan aiki cikakke), gargaɗin karkacewar sigogin tsari, da inganta saurin samarwa ta hanyar nazarin manyan bayanai. Yawan sarrafa kansa na dukkan layin ya kai kashi 95%, kuma an rage adadin wuraren shiga tsakani da hannu zuwa ƙasa da 3.

3. Canjin masana'antu na kore

Amfani da kayan PP 100% na sake amfani da su ya yi daidai da yanayin muhalli. Layin samarwa yana rage amfani da makamashi da kashi 15% ta hanyar na'urorin dawo da zafi na sharar gida, kuma tsarin sake amfani da sharar gida yana ƙara yawan sake amfani da tarkace zuwa kashi 80%. Idan aka kwatanta da kwalaben gilashi, yawan lalacewar jigilar kwalaben PP ya ragu daga kashi 2% zuwa 0.1%, kuma an rage tasirin carbon da kashi 40%.

Hasashen Kasuwa: Ci gaba biyu wanda buƙatu da maimaitawar fasaha ke haifarwa

1. Damar faɗaɗa kasuwar duniya

A cewar Grand View Research, ana sa ran kasuwar allurar rigakafi ta duniya za ta faɗaɗa a cikin adadin ci gaban kowace shekara na kashi 6.2% daga 2023 zuwa 2030, inda girman kasuwar kwalbar allurar PP ya zarce dala biliyan 4.7 nan da shekarar 2023. Haɓaka kayayyakin kiwon lafiya a kasuwanni masu tasowa da kuma ƙaruwar buƙatar allurar rigakafi a cikin ƙasashe masu tasowa na ci gaba da haifar da faɗaɗa ƙarfin aiki.

2. Hanyar haɓaka fasaha

Samar da sassauƙa: Haɓaka tsarin canza mold cikin sauri don cimma lokacin sauyawa na ƙasa da mintuna 30 ga nau'ikan kwalba daban-daban daga 125ml zuwa 1000ml.
Haɓaka dijital: Gabatar da fasahar tagwayen dijital don gyara kurakurai ta hanyar amfani da na'ura, rage zagayowar isar da kayan aiki da kashi 20%.

Sabbin abubuwa: Haɓaka kayan PP masu copolymer waɗanda ke jure wa hana sterilization na gamma ray da kuma faɗaɗa amfaninsu a fannin ilmin halittu.

Thecikakken layin samarwa mai sarrafa kansa don maganin PP kwalban IVyana sake fasalin yanayin masana'antar marufi ta hanyar haɗakar ƙira mai zurfi, sarrafa hankali, da fasahar masana'antu kore. Tare da buƙatar haɗa albarkatun likitanci a duniya, wannan layin samarwa wanda ya haɗa inganci, aminci, da kariyar muhalli zai ci gaba da ƙirƙirar ƙima ga masana'antar kuma ya zama mafita mai ma'ana don haɓaka kayan aikin magunguna.